How to Make Aluminum Windows: Your Step-by-Step Guide
Launching a Profitable Business Using AluCrimp’s Game-Changing Tools, a simple guide to "How to make aluminum windows?"
Are you unemployed, a welder, a builder or an entrepreneur dreaming of starting an Aluminium Windows manufacturing business but scared of sky-high machinery costs?
You’re not alone. Traditional aluminum window manufacturing requires expensive electric crimping machines (R150,000+), specialized training, and a factory setup.
That’s where AluCrimp Solutions changes everything.
We empower small businesses with non-electrical, portable tools that let you make professional windows anywhere – your garage, a job site, or a startup workshop.
In this ultimate guide, you’ll learn how to create flawless aluminum windows using our flagship AluCrimp Manual Crimping Machine
No three-phase power, no massive loans, just profit.
Let’s build your first window!
Why Aluminum Windows?
The R100 Billion Opportunity
Aluminum windows dominate modern buildings – they’re durable, rust-proof, and energy-efficient.
But starting a window business has 3 major pain points:
- Machinery Cost: Electric crimpers break the bank.
- Training Complexity: Welding/gluing corners is messy and skill-intensive.
- Portability: You can’t move heavy machines to installation sites.
AluCrimp Solutions is your one-stop fix.
Based in Johannesburg, South Africa, we supply complete window-making kits (Aluminium Window Crimping Machines, Aluminium Cutters, Aluminium Drilling Machines and Rivets Guns).
Our manual aluminum window tools slash startup costs by 90% – start for under R12K
Step 1: Land Your First Customer (Before Buying Anything!)
Meet Thabo, a welder from Soweto.
He posted his AluCrimp-made window samples on Facebook Marketplace.
Within a week, 3 homeowners requested quotes.
- Pro Tips:
- Offer "measurement service" for free (builds trust).
- Partner with local glaziers – they need frames but hate making them.
Step 2: Measure Like a Pro – No Second Chances!
Incorrect measurements = wasted materials.
Tools: Tape measure, notepad, laser measure (optional).
Action Plan:
- Measure window width (left to right) at top, middle, and bottom. Use the smallest measurement.
- Measure height (top to bottom) left, center, right. Again, use the smallest.
- Deduct 10mm from each dimension for clearance.
💡 Entrepreneur Hack: Approach Aluminium Window businesses for cutoffs to practice without cutting errors.
Step 3: Buy Profiles & Materials
- Aluminum Profiles: T-slot for sliding windows, F-slot for casements.
- Corner Cleats: Reinforce joints (we supply nylon window corner cleats click here 👉.
- Sealants: Silicone for waterproofing.
- Rubbers & Wool Pile: For noise/weather insulation.
- Glass Channels: Holds the pane securely.
Browse Our Catalog Click Here 👉
Step 4: Cut Profiles Perfectly – Every Time
Tool: AluCrimp Aluminum Cutter Machine
Cost-Saver: No welding! Cuts 45° angles for seamless corners.
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Steps:
1. Mark your measurements on the profile.
2. Place profile in the cutter.
3. Pull the handle – clean cut in 3 seconds.
⚠️ Safety: Wear goggles. No sparks or electricity!
Step 5: Apply Corner Cleats & Sealant – The Secret to Leak-Proof Windows
Pain Point: Welded corners crack; glued corners leak.
Solution:
1. Insert Aluminum Corner Cleats
https://alucrimp.com/products/aluminium-window-corner-cleats-30-5mm into profile ends.
2. Apply silicone sealant along the inner groove.
3. Press corners together – cleats lock them in place.
Step 6: Crimp Corners with AluCrimp’s Manual Machine – Your Money Maker!
Star Product: AluCrimp Manual Crimping Machine
(https://www.alucrimp.com/catalog/manual-crimping-machine.jpg)
Why Welders Love It:
- Portable: Carry to job sites (weighs 26.6kg).
- Zero Electricity: Hand-operated lever.
- Profit Math: Crimp 4 corners in 60 seconds vs. 30 mins for welding.
Steps:
1. Place assembled corner into the machine.
2. Pull the lever – hydraulic pressure crimps the joint.
3. Check joint strength – no gaps, no wobble!
Step 7: Install Hardware – Handles, Hinges & Locks
Tools: Drill + AluCrimp Hardware Kit (rollers, hinges, handles)
- Sliding Windows: Attach rollers to the base.
- Casement Windows: Fix hinges to the frame.
Pro Tip: Pre-drill holes to avoid profile damage.
Step 8: Insert Rubber Seals & Wool Pile – Boost Insulation
- Rubber Seals: Press into grooves around the glass channel. Blocks dust/rain.
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Wool Pile: Install in meeting rails (sliding windows) to reduce noise.
Step 9: Glass Installation – The Final Touch
Heavy glass = risk of breakage.
Solution:
- Lay the frame flat.
- Apply setting blocks to the base.
- Place glass onto blocks.
- Secure with glazing beads + rubber mallet.
Step 10: Install & Impress Your Customer!
- Mount the window in the opening.
- Use shims to ensure it’s level.
- Seal edges with expanding foam.
Why AluCrimp Solutions is Your #1 Partner
We solve ALL startup barriers:
✅ Machines Under R10,000ZAR – Manual crimper, cutter, and toolkit.
✅ Free Video Training – Learn at your pace.
✅ Complete Kits – Profiles, sealants, rubbers, hardware.
✅ Support – Call/WhatsApp +27 686994922 for advice.
Location: Johannesburg, South Africa. Ships across Africa.
Website: AluCrimp Solutions ecommerce store
Your Blueprint to Financial Freedom
Unemployed? Start part-time.
Welder? Expand your services.
Entrepreneur? Scale with 5 machines and hire a team.
AluCrimp isn’t just tools – it’s your business-in-a-box.
Ready to bend aluminum, not your finances? With AluCrimp, you’re not just making windows – you’re building a legacy. 🛠️💪